Stepper Motor Music [on hold]

Time to report in with a fun little project (sort of). I saw this some time ago:

It’s very cool, and I enjoyed it immensely so because I am not very musically inclined, however much I’d like to be. There is almost a…genre of this kind of music, and it’s a lot of fun to listen and watch:

It should be noted the creator of the first video also wrote the score. This seems a great hassle to me, so I wanted this to be able to be supplied an already created score. There isn’t a whole lot of detail about the project, so I set out to recreate the project, which I thought would be a fun project to occupy me for a few days this summer, a week tops. For the record I started this about a month ago, and it still remains unfinished :[ due to a combination of some missing resources, and time (seriously, I was looking forward to playing so many videogame melodies). It’s sadly gathering dust right now and I’ve to pack it away for the moment, but before I do, I’m going to write down all my thoughts about it, so that I, and even anybody else, can hopefully finish it.

2014-07-25 22.23.26(the current state of the project)

So let’s get into it:

What you’ll need:

– Stepper motors, this is your “instrument”. The ones pictured above are SM42BYG011 and two SY35ST28. Simply because I had them on hand.

– Drivers. The ones used above are all DRV8825’s (http://www.pololu.com/product/2133). The datasheet also suggests putting some decoupling capacitors across the power source (at least 47uF)

– An MCU of your choice. The creator of the video from which I am drawing inspiration from is using an Arduino, but I decided to use an MSP430 launchpad, simply to double this as an exercise for learning how to program MSP430s, and that I had one lying around.

How it works:

– MIDI: (ripped straight from wikipedia) short for Musical Instrument Digital Interface, is a technical standard that describes a protocol, digital interfaceand connectors and allows a wide variety of electronic musical instruments, computers and other related devices to connect and communicate with one another.[1]

A MIDI device is essentially what we’re creating. We’re going to start with a .mid file containing music that we’d like to play, and decode it’s information to get which note to play, for how long, and which channel (instrument, steppers in this case). Another reason this project looked so attractive is because I knew this to be done already, thanks to miditones created by Len Shustek: https://code.google.com/p/miditones/. His code takes a .mid file, and generates an array of integers that will specify the start of a particular note on any one of up to 8 channels, the end of that note, and any delays that needs to be implemented inbetween. The specifiers are explained in the source code. Here’s what I get when I run it on Daft Punk’s Get Lucky (gotten from here http://www.free-midi.org/song/daft_punk-get_lucky_ft_pharrell_williams.html):

char score[] = {
0,50, 0x90,31, 1,194, 0x80, 0x90,31, 1,244, 0x80, 0x90,31, 1,244, 0x80, 0x90,31, 1,244,
0x80, 0x90,50, 0x91,66, 0x92,62, 0x93,59, 0x94,35, 0x95,35, 0,26, 0x80, 0,98, 0x90,50, 0,26, ...

So this says to 1) delay for 50ms 2) start playing note 31* on channel 0 3) delay for 194ms 4) stop playing on channel 0…and so on. As the most musically challenged person the planet, it couldn’t be clearer if it was spelled out for me.

*Various charts of how midi notes are commonly corresponded to musical frequencies are available, ex: http://www.phys.unsw.edu.au/jw/notes.html

– The steppers: if you have no knowledge of stepper motor operation…well it actually won’t hurt you very much if you do buy the driver listed above, or a similar one (but you should still take a moment to read up on it, it’s fascinating). What you need to know is that stepper motors move in series of “steps”. This mechanical motion is audible, so you can “play music” by making the motor move a certain number of steps per second. For example, if I excite the motor 261-262 times per second, I am approximately playing middle C. The driver make this simple because there is only one connection between the stepper and driver that you need to worry about, and that is the “step” input. This input on the driver accepts a series of pulses, and will increment the stepper one step per pulse.

General program flow:

Well, obviously this part isn’t working, or I’d be posting about a completed project right now…I thought it would be straightforward (and maybe it actually is, but I’ll discuss the problem in a moment).

– A main loop keeps a pointer to the current “action” specified by the output array of miditones, and controls several flags that sets whether the system is currently playing music and/or delaying, and changes the notes directed to each channel.

– An ISR (or several) is used for timing so that delays can be implemented properly, as well as sending pulses to the steppers.

Issues:

So why aren’t I done?

Actually, I might be. So one obstacle I’m running into is that I don’t have enough physical channels to play all the music I want to. miditones analyzes the .mid files and outputs information on up to 8 channels, but I only have 3 steppers. Have I tried playing with only 3 channels? Yes, and it definitely sounds incomplete, and very disappointing. If I could just borrow some steppers, maybe this project can come out of project purgatory.

With that said, if anybody should like to try to complete this project, leave a comment or send me an email and I’ll send the source code.

Computer Vision

This blog needs content, but grad school has all but consumed my life. I don’t have much time to organize more recent things I’m doing, but I did manage to dig some old stuff up, and I hope that they will still be interesting to readers. Here are some computer vision assignments:

Computer vision is arguably one of the most interesting class I’ve taking in my time here at Georgia Tech. The videos above show a program tracking Romney’s face/hand by means of a particle filter. Imagine a template taken beforehand being compared to a window centered at each of the dots, with the correlation between the template and window defining each dot’s weight. The red window results from taking the weighted average of each dot’s position. Neat stuff.

And here is some feature matching by means of a SIFT plus RANSAC algorithm:

Image

Despite the picture being rotated, this program can find corresponding locations. It can even match a template to more complicated transformations. I can try to have source code put up if I can ever find them.

Until next time.

Pick a number between 0-9

While cleaning up the semester’s mess, I came across this pamphlet:

2013-12-18 17.04.05

I have no idea where it came from, but I looked through it, and found some interesting circuits, such as this one:

2013-12-18 17.04.27

It’s a “random number generator”. There are two main components: an oscillator circuit and a decade counter, pretty much split down the middle. About each one…

Oscillator

This involves the two NAND gates on the left. If you’d like, you can replace then with inverters, however, because tying the inputs of a NAND gate together produces the same function as a NOT (check: 1 NAND 1 = 0, 0 NAND 0 = 1).

Putting inverters together in a circuit with feedback creates an oscillator, like so:

nand_oscillator

And depending on the value of the resistor and capacitor, you can make it oscillate at different rates.

Decade counter

“Decade” means 10, so a decade counter counts to 10. The specific IC used here (4017) has 10 output pins that are driven high depending on the current count, instead of 4 pins that represent 0-9 in binary. Counts are advanced by a clock, so the oscillator output circuit connects to the decade counter at the clock pin, and the circuits are separated by a pushbutton.

To see what pin is being driven high, and hence see the current count, you can put a LED in series with each output pin, and the LED will light according to the count.

When the pushbutton is activated, the decade counter sees the oscillator output and will begin counting. If the oscillator is operating fast enough, seemingly “random” numbers can be produced by letting go of the pushbutton.

Because I’m on break and I just happen to have the components and ICs on hand, I built it.

Senior Design: Robotic Arm with Kinect Interface – Detailed Report (long post)

In this post I will detail what my group (Cameron Reid, Carlton Beatty, Chris Stubel, and myself, Ben Yeh) have been on since September. Allow me to present, my senior design:

Robotic Arm with Kinect Interface

*https://github.com/pyeh9/Kinect-Controlled-Arm (Github repo of code)

To put it simply, it’s a robot arm that copies you. Think motion capture, but the results you see in real time on hardware.

arm best picture user arm 1

Isn’t she a ‘beaut? Now if I had just said “robotic arm”, I’d think the the typical reaction would be, “ppfftt, what’s so special about that?” Two things makes this stand out.

hand6

The first is the end affector. We did away with the standard open and close claw, and attempted to fashion something that looks and moves like the human hand. Admittedly, functionality wise, it’s not so different from the claw in that the hand simply opens and closes, but it’s a step towards a dextrous hand in the future.

User with armglove3

Second is how it’s controlled: via the Kinect and a custom sensor-glove. With this, the arm copies YOU in (almost) real time. Let me show you this thing in action:

and another:

As advertised, observe the arm is roughly going through the exact same motion as me.

Application

I did not build this thing in mind with any one specific application. What I wanted was an intuitive interface for controlling a robot. This robot could then be sent out into situations that humans can’t or shouldn’t go. Imagine, if I could put some wheels on this bad boy to make it mobile, and I had another one for the other arm, this thing might be able to administer disaster relief, bomb disposal, become a field medic, collecting samples in deep sea diving, firefighting, etc..

It’s also my first foray into the field of robotics, however cursory it was. I did not focus my coursework on robotics or controls at all. In addition, just about everything was built (read: hacked) from scratch.

If nothing else, I had a lot of fun building this thing, and I think it’s really freaking cool. Here’s a video of the group messing around:

HOW IT WORKS

At the highest level the system consists of: a Kinect, a PC, a microcontroller, and the rig (arm). Here’s a component diagram:

block diagramA user stands in front of the Kinect which does some black magic to track the user’s arm’s position (just the arm though, up to the wrist). This is in conjunction with the glove with tracks the user’s hands. The glove hardware is simple enough to be processed by one uC (an Arduino UNO in this case), but the Kinect’s sensor information is processed by a program (written in visual C++), then sent to another microcontroller (also an Arduino). The Arduinos then actuate the motors according the to data that was received.

Let’s go into more detail about how it works. This will be broken down into hardware (construction of the hand, arm, and glove) and software (using the Kinect, uC programming), and some misc.

Building the arm

Having very little resources, and no knowledge about commercial robot platforms (which would most likely be out of budget anyway), we set out to create out our project out of something very minimalistic. What we found was the AL5D by Lynxmotion (http://www.lynxmotion.com/c-130-al5d.aspx).

AL5D arm upright chassis with arm

That doesn’t look very human-like, so we constructed a chassis and slapped it upside down to the top, which looked like the right picture in the beginning stages. Let’s zoom in each joint.

shoulder close up 1

This is the shoulder. There two two degrees of freedoms afforded here. The first I will call the “base”, and it swivels about the vertical axis, controlled by one servo motor (hidden inside the case that’s connected to the top). The second I will call the “shoulder” (terrible naming, these two movable parts I also collectively call the shoulder), which rotates about an axis perpendicular to the vertical axis, and also controlled by another servo.

elbow close up 1

This is the elbow. It bends just like the human elbow does, and is controlled by another servo.

wrist close up 1

This is the wrist. It rotates about the axis made by your forearm (it moves like the Queen’s wave). And you guess it, it’s controlled by another servo. You might wonder if it can bend, and the answer’s unfortunately no. Tracking the wrist and hand proved to be difficult, so we did away with this movement possibility.

All together, the arm (minus the hand) provides 4DOF, so it’s not quite able to mimic a human arm fully.

Building the hand

The hardware for the arm was about $150, but this nifty “hand” will run you just around $25 and your afternoon. This is actually a pretty popular design for the hobbyist’s animatronic hands. What you need is something with some natural tension/springiness. We found these things called toggle bolts. They’re made to affix things into walls. The flap is spring loaded, so that it can be closed and fed through holes and expand on the other side. We’re just interested in the flap part. If you overlay a few of these together, and introduce some tubing, you can make yourself a “finger”

finger2(for the record, RIPD was not a very good movie)

By tying a string to one end, and pulling on the other, it will bend in a way very similar to a real finger. Put a couple of these fingers together and you’ll almost have yourself a hand. Observe:

The thumb placement was tricky. We eventually settled on placing it directly opposite the rest of the fingers, even though a real thumb is not this restrictive. It still ended up working well enough.

hand1Building the glove

For reasons that will be explained later, we built a glove to control the hand portion of our arm.

glove

Just like the hand, this is also a fairly common maker’s project. The yellow stripes on the fingers are flex sensors, which are essentially potentiometers that react to bending. One way to use this is to make a voltage divider with these and feed the output to an ADC so as to monitor how you are bending your fingers. The red breakout board is an accelerometer. This is used to detect the tilt of the wrist. Depending on the orientation of your wrist, the force of gravity breaks down into vary components along the standard coordinate axis, like so

wrist_explanation

For now, this is all wired to the Arduino through a cable that connects to the perfboard circuit on the back of the hand.

Utilizing the Kinect

Even more so than the entire team’s lack of mechanical engineering and robotic knowledge, the whole project would have been a lot harder without the Kinect. I had played with the Kinect before so I knew that it was capable of skeletal tracking. By skeletal tracking, it means we are able to leverage the Kinect’s various sensors, and through programming with the SDK provided by Microsoft, to produce such a representation of the human body:

angle explanations

In addition to planar coordinates, the Kinect features a few depth sensors, so that it is actually able to provide coordinates of each joint IN SPACE. Moreover, all this requires is a few lines of code in the SDK. Then what we do is we extend vectors between say, the elbow and shoulder (call this A), the elbow and wrist (call this B), and use the relationship A dot B = |A||B|cos(theta) to get the angle between them. To get other angles, it remains to find the appropriate reference angles.

When it gets an angle, it then sends it over serial to an Arduino.

Arduino programming

Let’s consider Arduino one in the block diagram in the beginning. All this is responsible for is reading the various sensors on the glove and actuating the motors for the hand accordingly. For example, when I fully flex my index finger, there is a software mapping of this reading into the angle that the motor connected to the index finger is supposed to turn to. The accelerometer is an I2C device, and we similarly extract the acceleration magnitude in each coordinate axis, and use some trig to get the wrist tilt angle.

The second Arduino doesn’t have a terribly complex job either. Its job is the move the 4 motors controlling the arm. It is connected directly to the computer running the Kinect skeletal tracking program. It waits for the bytes that contain the angles for the arm, then moves the motors accordingly.

MISC.

Accessories: a lot of the immediate applications for this project involve sending it out into situations not suitable for humans, such as disaster relief and battlefields. We thought that it would be neat if this thing could take a pulse. Turns out, there is such a product for this (http://pulsesensor.myshopify.com/pages/code-and-guide). It’s a light sensor that with some programming, can be used to detect pulses. We strapped one of these onto the end of the index on the mechanical hand, and attempted to have a user direct the arm to a pulse location.

hand1

It…could use some work. But it opens up the possibility of incorporating sensors into the project so that it could interact with the environment more effectively.

Conclusion

Well that’s it. I hope you liked the project. I certainly enjoyed making it, and learned so much in the process. You can find the code posting here: https://github.com/pyeh9/Kinect-Controlled-Arm.

…oh and what’s this!?

inventure prize ticket 2

For the uninformed, the Inventure Prize (http://www.gpb.org/inventure-2013)  is a competition hosted at my school, Georgia Tech, in which groups enter projects and compete for prizes such as cash, and a patent drawn up free of charge. I had no originally planned to enter, but I was presented with this golden ticket that guarantees entry starting with the semifinals. How about that?

Thanks for reading!

Senior Design Update #5

Hello! I’m back with another, but final update on my senior design project. This is probably as finished as the project will be, except save for some cosmetic changes and parameter fixes. I’m very proud of what it can do, and how it looks, check it out below:

For our demo, we will attempt to have the arm move/manipulate some simple objects. We will have a booth set up at the Georgia Tech Capstone Design Expo where we will demonstrate our project amongst all the other senior designs, and I am confident that we will stand out.

When this is all said and done, I will post a detail write up of the project and make the design and code available for whomever wants to continue or modify the project.

Senior Design Update #4.5

Progress waits on the arrival of some replacement parts for our arm, so I’ll share with you all this:

glove

This is the glove that we are using to track the fingers and rotation of the hand about an axis parallel to your forearm.

Flex sensors detect the degree of bend in each finger. As a finger bends, their resistances change, and this can be detected by an ADC, which is then mapped onto a servo rotation angle. The IC on the back of the hand is a 3-axis accelerometer. Depending on the orientation of the hand, the force of gravity registers different forces on the X and Z axis, which can then be used to retrieve the angle that the wrist is tilted by. That’s as fancy as the glove gets, and for now everything connects to the rig through a long cable, but it would be nice to make this wireless in a future revision.